Influence of HSM milling cutting parameters on tribological performance of hardened AISI H13 steel. / Influência dos parâmetros de corte do fresamento HSM sobre o desempenho tribológico do aço AISI H13 endurecido.

AUTOR(ES)

Daniel Hioki

DATA DE PUBLICAÇÃO

2006

RESUMO

Since 90, the HSM milling process to manufacture dies and molds has been applied and, more specifically, in finishing operation those components. In according to LFS/USP survey, among São Paulo region dies and molds users, the dies and molds life dispersion has been confirmed. This dispersion can be related with machining effects on tribological performance and, therefore, on dies and molds life and has not be explained by scientific community yet. Thus, the objective of this work is to verify if this dispersion is related with cutting parameters effects on tribological performance. In order to do it was necessary to determine the cutting parameters influence on surface integrity characteristics and how this characteristic affects the performance. AISI H13 Steel samples were machined by HSM milling by using manufacturing dies and molds methods. The investigated cutting parameters were: cutting speed (vc), cutting depth (ap), working engagement (ae) and feed per tooth (fz). The surface integrity characteristics measured were: roughness parameters by 3D profilometer method, white layer thickness by optical and scanning electronic microscopy, surface and transversal sub-layers section microhardness and residual stresses by x-ray diffraction. Before characterization, the tribometer in pin-plate with alternate movement configuration was performed to sliding wear the samples nearly cold forging conditions, to posterior correlation with cutting parameters. In this stage, the body was the AISI H13? 565 HV steel HSM milling samples and, the counter-body was pin of AISI 1020 steel. In the investigated parameter ambit one model is proposed which is able to predict the performance in topography character functions (Str, Sq, cavity formation index - CFI) and residual stresses. The white layer, which was intensely investigated by other researchers, has no significant influence because its formation occurs in the valley and not at the summits where the contacts occur.

ASSUNTO(S)

desgaste fresamento topografia aisi h13 hsm wear aisi h13 milling hsm topography

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